#include "DetectPresenter.h" #include "SX_lapWeldDetection_Export.h" DetectPresenter::DetectPresenter(/* args */) { } DetectPresenter::~DetectPresenter() { } int DetectPresenter::DetectLapWeld( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, const double clibMatrix[16], DetectionResult& detectionResult) { if (laserLines.empty()) { LOG_WARNING("No laser lines data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 获取当前相机的校准参数 VrCameraPlaneCalibParam cameraCalibParamValue; const VrCameraPlaneCalibParam* cameraCalibParam = nullptr; if (algorithmParams.planeCalibParam.GetCameraCalibParam(cameraIndex, cameraCalibParamValue)) { cameraCalibParam = &cameraCalibParamValue; } // 保存debug数据 std::string timeStamp = CVrDateUtils::GetNowTime(); if(debugParam.enableDebug && debugParam.savePointCloud){ LOG_INFO("[Algo Thread] Debug mode is enabled, saving point cloud data\n"); // 获取当前时间戳,格式为YYYYMMDDHHMMSS std::string fileName = debugParam.debugOutputPath + "/Laserline_" + std::to_string(cameraIndex) + "_" + timeStamp + ".txt"; // 直接使用统一格式保存数据 dataLoader.SaveLaserScanData(fileName, laserLines, laserLines.size(), 0.0, 0, 0); } int nRet = SUCCESS; // 转换为算法需要的XYZ格式 std::vector> xyzData; int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, xyzData); if (convertResult != SUCCESS || xyzData.empty()) { LOG_WARNING("Failed to convert data to XYZ format or no XYZ data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 准备算法参数 SSX_lapWeldParam lapWeldParam; lapWeldParam.lapHeight = algorithmParams.lapWeldParam.lapHeight; lapWeldParam.weldMinLen = algorithmParams.lapWeldParam.weldMinLen; lapWeldParam.weldRefPoints = algorithmParams.lapWeldParam.weldRefPoints; // 设置扫描模式 switch(algorithmParams.lapWeldParam.scanMode) { case WeldScanMode::ScanMode_V: lapWeldParam.scanMode = keSX_ScanMode_V; break; case WeldScanMode::ScanMode_H: lapWeldParam.scanMode = keSX_ScanMode_H; break; case WeldScanMode::ScanMode_Both: lapWeldParam.scanMode = keSX_ScanMode_Both; break; default: lapWeldParam.scanMode = keSX_ScanMode_V; break; } SSG_cornerParam cornerParam; cornerParam.minEndingGap = algorithmParams.cornerParam.minEndingGap; cornerParam.minEndingGap_z = algorithmParams.cornerParam.minEndingGap_z; cornerParam.scale = algorithmParams.cornerParam.scale; cornerParam.cornerTh = algorithmParams.cornerParam.cornerTh; cornerParam.jumpCornerTh_1 = algorithmParams.cornerParam.jumpCornerTh_1; cornerParam.jumpCornerTh_2 = algorithmParams.cornerParam.jumpCornerTh_2; SSG_treeGrowParam growParam; growParam.yDeviation_max = algorithmParams.growParam.yDeviation_max; growParam.zDeviation_max = algorithmParams.growParam.zDeviation_max; growParam.maxLineSkipNum = algorithmParams.growParam.maxLineSkipNum; growParam.maxSkipDistance = algorithmParams.growParam.maxSkipDistance; growParam.minLTypeTreeLen = algorithmParams.growParam.minLTypeTreeLen; growParam.minVTypeTreeLen = algorithmParams.growParam.minVTypeTreeLen; if(debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] clibMatrix: \n\t[%.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f]\n", clibMatrix[0], clibMatrix[1], clibMatrix[2], clibMatrix[3], clibMatrix[4], clibMatrix[5], clibMatrix[6], clibMatrix[7], clibMatrix[8], clibMatrix[9], clibMatrix[10], clibMatrix[11], clibMatrix[12], clibMatrix[13], clibMatrix[14], clibMatrix[15]); // 打印拐角参数 LOG_INFO("[Algo Thread] Corner: cornerTh=%.1f, scale=%.1f, minEndingGap=%.1f, minEndingGap_z=%.1f, jumpCornerTh_1=%.1f, jumpCornerTh_2=%.1f\n", cornerParam.cornerTh, cornerParam.scale, cornerParam.minEndingGap, cornerParam.minEndingGap_z, cornerParam.jumpCornerTh_1, cornerParam.jumpCornerTh_2); // 打印树生长参数 LOG_INFO("[Algo Thread] Tree Grow: yDeviation_max=%.1f, zDeviation_max=%.1f, maxLineSkipNum=%d, maxSkipDistance=%.1f, minLTypeTreeLen=%.1f, minVTypeTreeLen=%.1f\n", growParam.yDeviation_max, growParam.zDeviation_max, growParam.maxLineSkipNum, growParam.maxSkipDistance, growParam.minLTypeTreeLen, growParam.minVTypeTreeLen); } // 准备平面校准参数 SSG_planeCalibPara groundCalibPara; if(cameraCalibParam){ memcpy(groundCalibPara.planeCalib, cameraCalibParam->planeCalib, sizeof(double) * 9); groundCalibPara.planeHeight = cameraCalibParam->planeHeight; memcpy(groundCalibPara.invRMatrix, cameraCalibParam->invRMatrix, sizeof(double) * 9); } else { // 使用默认单位矩阵 double identity[9] = {1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0}; memcpy(groundCalibPara.planeCalib, identity, sizeof(double) * 9); memcpy(groundCalibPara.invRMatrix, identity, sizeof(double) * 9); groundCalibPara.planeHeight = -1.0; } if(debugParam.enableDebug && debugParam.printDetailLog) { // 打印搭接焊缝参数(包含扫描模式) LOG_INFO("[Algo Thread] Lap Weld: lapHeight=%.1f, weldMinLen=%.1f, weldRefPoints=%d, scanMode=%d\n", lapWeldParam.lapHeight, lapWeldParam.weldMinLen, lapWeldParam.weldRefPoints, (int)lapWeldParam.scanMode); if(cameraCalibParam){ LOG_INFO(" Plane height: %.3f\n", cameraCalibParam->planeHeight); LOG_INFO(" Plane calibration matrix: [%f, %f, %f; %f, %f, %f; %f, %f, %f]\n", cameraCalibParam->planeCalib[0], cameraCalibParam->planeCalib[1], cameraCalibParam->planeCalib[2], cameraCalibParam->planeCalib[3], cameraCalibParam->planeCalib[4], cameraCalibParam->planeCalib[5], cameraCalibParam->planeCalib[6], cameraCalibParam->planeCalib[7], cameraCalibParam->planeCalib[8]); LOG_INFO(" Plane invRMatrix matrix: [%f, %f, %f; %f, %f, %f; %f, %f, %f]\n", cameraCalibParam->invRMatrix[0], cameraCalibParam->invRMatrix[1], cameraCalibParam->invRMatrix[2], cameraCalibParam->invRMatrix[3], cameraCalibParam->invRMatrix[4], cameraCalibParam->invRMatrix[5], cameraCalibParam->invRMatrix[6], cameraCalibParam->invRMatrix[7], cameraCalibParam->invRMatrix[8]); } else { LOG_WARNING("[Algo Thread] Camera calibration parameters not found for camera %d\n", cameraIndex); } } // 数据预处理:调平和去除地面(使用当前相机的调平参数) if(cameraCalibParam){ LOG_DEBUG("Processing data with plane calibration\n"); for(size_t i = 0; i < xyzData.size(); i++){ sx_lineDataR(xyzData[i], cameraCalibParam->planeCalib, -1); } } int errCode = 0; CVrTimeUtils oTimeUtils; std::vector> objOps; sx_getLapWeldPostion(xyzData, cornerParam, growParam, lapWeldParam, groundCalibPara, objOps, &errCode); LOG_DEBUG("sx_getLapWeldPostion : res num %zd err : %d runtime: %.3fms \n", objOps.size(), errCode, oTimeUtils.GetElapsedTimeInMilliSec()); for(size_t i = 0; i < objOps.size(); i++){ LOG_DEBUG(" %d num : %zd \n", i, objOps[i].size()); } ERR_CODE_RETURN(errCode); // 从点云数据生成投影图像 detectionResult.image = PointCloudImageUtils::GeneratePointCloudImage(xyzData, objOps); // 转换检测结果为UI显示格式(使用机械臂坐标系数据) for (size_t i = 0; i < objOps.size(); i++) { for(size_t j = 0; j < objOps[i].size(); j++){ const SVzNL3DPoint& obj = objOps[i][j]; // 进行坐标转换:从算法坐标系转换到机械臂坐标系 SVzNL3DPoint targetObj; targetObj.x = obj.x; targetObj.y = obj.y; targetObj.z = obj.z; SVzNL3DPoint robotObj; CVrConvert::EyeToRobot(targetObj, robotObj, clibMatrix); // 创建位置数据(使用转换后的机械臂坐标) LapWeldPosition pos; pos.x = robotObj.x; // 机械臂坐标X pos.y = robotObj.y; // 机械臂坐标Y pos.z = robotObj.z; // 机械臂坐标Z pos.roll = 0.0; // 搭接焊缝检测不提供姿态角 pos.pitch = 0.0; // 搭接焊缝检测不提供姿态角 pos.yaw = 0.0; // 搭接焊缝检测不提供姿态角 detectionResult.positions.push_back(pos); if(debugParam.enableDebug && debugParam.printDetailLog){ LOG_INFO("[Algo Thread] Object %zu Eye Coords: X=%.2f, Y=%.2f, Z=%.2f\n", i, obj.x, obj.y, obj.z); LOG_INFO("[Algo Thread] Object %zu Robot Coords: X=%.2f, Y=%.2f, Z=%.2f, Roll=%.2f, Pitch=%.2f, Yaw=%.2f\n", i, pos.x, pos.y, pos.z, pos.roll, pos.pitch, pos.yaw); } } } if(debugParam.enableDebug && debugParam.saveDebugImage){ // 获取当前时间戳,格式为YYYYMMDDHHMMSS std::string fileName = debugParam.debugOutputPath + "/Image_" + std::to_string(cameraIndex) + "_" + timeStamp + ".png"; LOG_INFO("[Algo Thread] Debug image saved image : %s\n", fileName.c_str()); // 保存检测结果图片 if (!detectionResult.image.isNull()) { QString qFileName = QString::fromStdString(fileName); detectionResult.image.save(qFileName); } else { LOG_WARNING("[Algo Thread] No valid image to save for debug\n"); } } return nRet; }