#include "DetectPresenter.h" #include "BQ_workpieceCornerExtraction_Export.h" #include #include #include #include DetectPresenter::DetectPresenter(/* args */) { LOG_DEBUG("DetectPresenter Init algo ver: %s\n", wd_BQWorkpieceCornerVersion()); } DetectPresenter::~DetectPresenter() { } int DetectPresenter::DetectWorkpiece( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, const double clibMatrix[16], DetectionResult& detectionResult) { if (laserLines.empty()) { LOG_WARNING("No laser lines data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 获取当前相机的校准参数 VrCameraPlaneCalibParam cameraCalibParamValue; const VrCameraPlaneCalibParam* cameraCalibParam = nullptr; if (algorithmParams.planeCalibParam.GetCameraCalibParam(cameraIndex, cameraCalibParamValue)) { cameraCalibParam = &cameraCalibParamValue; } // 保存debug数据 std::string timeStamp = CVrDateUtils::GetNowTime(); if(debugParam.enableDebug && debugParam.savePointCloud){ LOG_INFO("[Algo Thread] Debug mode is enabled, saving point cloud data\n"); // 获取当前时间戳,格式为YYYYMMDDHHMMSS std::string fileName = debugParam.debugOutputPath + "/Laserline_" + std::to_string(cameraIndex) + "_" + timeStamp + ".txt"; // 直接使用统一格式保存数据 dataLoader.SaveLaserScanData(fileName, laserLines, laserLines.size(), 0.0, 0, 0); } int nRet = SUCCESS; // 转换为算法需要的XYZ格式 std::vector> xyzData; int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, xyzData); if (convertResult != SUCCESS || xyzData.empty()) { LOG_WARNING("Failed to convert data to XYZ format or no XYZ data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 工件角点提取参数 SSX_BQworkpiecePara bqWorkpieceParam; bqWorkpieceParam.lineLen = algorithmParams.workpieceParam.lineLen; SSG_cornerParam cornerParam; cornerParam.minEndingGap = algorithmParams.cornerParam.minEndingGap; cornerParam.minEndingGap_z = algorithmParams.cornerParam.minEndingGap_z; cornerParam.scale = algorithmParams.cornerParam.scale; cornerParam.cornerTh = algorithmParams.cornerParam.cornerTh; cornerParam.jumpCornerTh_1 = algorithmParams.cornerParam.jumpCornerTh_1; cornerParam.jumpCornerTh_2 = algorithmParams.cornerParam.jumpCornerTh_2; SSG_treeGrowParam growParam; growParam.yDeviation_max = algorithmParams.growParam.yDeviation_max; growParam.zDeviation_max = algorithmParams.growParam.zDeviation_max; growParam.maxLineSkipNum = algorithmParams.growParam.maxLineSkipNum; growParam.maxSkipDistance = algorithmParams.growParam.maxSkipDistance; growParam.minLTypeTreeLen = algorithmParams.growParam.minLTypeTreeLen; growParam.minVTypeTreeLen = algorithmParams.growParam.minVTypeTreeLen; SSG_outlierFilterParam filterParam; filterParam.continuityTh = algorithmParams.filterParam.continuityTh; filterParam.outlierTh = algorithmParams.filterParam.outlierTh; if(debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("[Algo Thread] clibMatrix: \n\t[%.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f] \n\t[ %.3f, %.3f, %.3f, %.3f]\n", clibMatrix[0], clibMatrix[1], clibMatrix[2], clibMatrix[3], clibMatrix[4], clibMatrix[5], clibMatrix[6], clibMatrix[7], clibMatrix[8], clibMatrix[9], clibMatrix[10], clibMatrix[11], clibMatrix[12], clibMatrix[13], clibMatrix[14], clibMatrix[15]); // 打印拐角参数 LOG_INFO("[Algo Thread] Corner: cornerTh=%.1f, scale=%.1f, minEndingGap=%.1f, minEndingGap_z=%.1f, jumpCornerTh_1=%.1f, jumpCornerTh_2=%.1f\n", cornerParam.cornerTh, cornerParam.scale, cornerParam.minEndingGap, cornerParam.minEndingGap_z, cornerParam.jumpCornerTh_1, cornerParam.jumpCornerTh_2); // 打印树生长参数 LOG_INFO("[Algo Thread] Tree Grow: yDeviation_max=%.1f, zDeviation_max=%.1f, maxLineSkipNum=%d, maxSkipDistance=%.1f, minLTypeTreeLen=%.1f, minVTypeTreeLen=%.1f\n", growParam.yDeviation_max, growParam.zDeviation_max, growParam.maxLineSkipNum, growParam.maxSkipDistance, growParam.minLTypeTreeLen, growParam.minVTypeTreeLen); // 打印滤波参数 LOG_INFO("[Algo Thread] Filter: continuityTh=%.1f, outlierTh=%.1f\n", filterParam.continuityTh, filterParam.outlierTh); // 打印工件角点提取参数 LOG_INFO("[Algo Thread] BQ Workpiece: lineLen=%.1f\n", bqWorkpieceParam.lineLen); } // 准备平面校准参数 SSG_planeCalibPara groundCalibPara; if(cameraCalibParam){ memcpy(groundCalibPara.planeCalib, cameraCalibParam->planeCalib, sizeof(double) * 9); memcpy(groundCalibPara.invRMatrix, cameraCalibParam->invRMatrix, sizeof(double) * 9); groundCalibPara.planeHeight = cameraCalibParam->planeHeight; } else { // 使用默认单位矩阵 double identity[9] = {1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0}; memcpy(groundCalibPara.planeCalib, identity, sizeof(double) * 9); memcpy(groundCalibPara.invRMatrix, identity, sizeof(double) * 9); groundCalibPara.planeHeight = -1.0; } if(debugParam.enableDebug && debugParam.printDetailLog) { LOG_INFO("Plane height: %.3f\n", groundCalibPara.planeHeight); LOG_INFO(" Plane calibration matrix: [%f, %f, %f; %f, %f, %f; %f, %f, %f]\n", groundCalibPara.planeCalib[0], groundCalibPara.planeCalib[1], groundCalibPara.planeCalib[2], groundCalibPara.planeCalib[3], groundCalibPara.planeCalib[4], groundCalibPara.planeCalib[5], groundCalibPara.planeCalib[6], groundCalibPara.planeCalib[7], groundCalibPara.planeCalib[8]); LOG_INFO(" Plane invRMatrix matrix: [%f, %f, %f; %f, %f, %f; %f, %f, %f]\n", groundCalibPara.invRMatrix[0], groundCalibPara.invRMatrix[1], groundCalibPara.invRMatrix[2], groundCalibPara.invRMatrix[3], groundCalibPara.invRMatrix[4], groundCalibPara.invRMatrix[5], groundCalibPara.invRMatrix[6], groundCalibPara.invRMatrix[7], groundCalibPara.invRMatrix[8]); } // 数据预处理:调平和去除地面(使用当前相机的调平参数) if(cameraCalibParam){ LOG_DEBUG("Processing data with plane calibration\n"); double groundH = -1; #ifdef _WIN32 groundH = 1780; #endif for(size_t i = 0; i < xyzData.size(); i++){ sx_BQ_lineDataR(xyzData[i], cameraCalibParam->planeCalib, groundH); } } int errCode = 0; CVrTimeUtils oTimeUtils; LOG_DEBUG("before sx_BQ_getWorkpieceCorners \n"); // 调用工件角点提取算法 std::vector debugContours; SSX_BQworkpieceResult bqResult = sx_BQ_getWorkpieceCorners( xyzData, cornerParam, filterParam, growParam, groundCalibPara, bqWorkpieceParam, #if _OUTPUT_DEBUG_DATA debugContours, #endif &errCode ); LOG_DEBUG("after sx_BQ_getWorkpieceCorners \n"); LOG_INFO("sx_BQ_getWorkpieceCorners: workpieceType=%d err=%d runtime=%.3fms\n", bqResult.workpieceType, errCode, oTimeUtils.GetElapsedTimeInMilliSec()); ERR_CODE_RETURN(errCode); // 保存工件类型到检测结果 detectionResult.workpieceType = bqResult.workpieceType; // 保存长度信息到检测结果 detectionResult.len_A1 = bqResult.len135_A1; detectionResult.len_A2 = bqResult.len225_A2; detectionResult.len_B1 = bqResult.len45_B1; detectionResult.len_B2 = bqResult.len315_B2; // 构建用于可视化的角点数组 // 按照逆时针顺序排列:左侧(从下到上) -> 顶部(从左到右) -> 右侧(从上到下) -> 底部(从右到左) std::vector> objOps; std::vector allCorners; // 1. 添加左侧角点(从下到上,逆时针) for (int i = 0; i < 3; i++) { SVzNL3DPoint pt; pt.x = bqResult.corner_1[i].x; pt.y = bqResult.corner_1[i].y; pt.z = bqResult.corner_1[i].z; allCorners.push_back(pt); } // 2. 添加顶部角点(从左到右,逆时针) for (int i = 0; i < 3; i++) { SVzNL3DPoint pt; pt.x = bqResult.corner_2[i].x; pt.y = bqResult.corner_2[i].y; pt.z = bqResult.corner_2[i].z; allCorners.push_back(pt); } // 3. 添加右侧角点(从上到下,逆时针) for (int i = 0; i < 3; i++) { SVzNL3DPoint pt; pt.x = bqResult.corner_3[i].x; pt.y = bqResult.corner_3[i].y; pt.z = bqResult.corner_3[i].z; allCorners.push_back(pt); } // 4. 添加底部角点(从右到左,逆时针) for (int i = 0; i < 3; i++) { SVzNL3DPoint pt; pt.x = bqResult.corner_4[i].x; pt.y = bqResult.corner_4[i].y; pt.z = bqResult.corner_4[i].z; allCorners.push_back(pt); } // 5. 添加中心点(用于绘制) allCorners.push_back(bqResult.center); objOps.push_back(allCorners); // 从点云数据生成投影图像(10cm边界) detectionResult.image = PointCloudImageUtils::GeneratePointCloudRetPointImage(xyzData, objOps, 100.0); // 在图像上绘制连接线:从每组的中间点到中心点 if (!detectionResult.image.isNull() && allCorners.size() >= 4) { QPainter painter(&detectionResult.image); painter.setRenderHint(QPainter::Antialiasing); // 计算点云范围(与PointCloudImageUtils相同的方式) double xMin = 1e10, xMax = -1e10, yMin = 1e10, yMax = -1e10; for (const auto& line : xyzData) { for (const auto& pt : line) { if (pt.pt3D.z < 1e-4) continue; xMin = std::min(xMin, (double)pt.pt3D.x); xMax = std::max(xMax, (double)pt.pt3D.x); yMin = std::min(yMin, (double)pt.pt3D.y); yMax = std::max(yMax, (double)pt.pt3D.y); } } // 扩展边界(与GeneratePointCloudRetPointImage相同) double margin = 100.0; // 10cm = 100mm xMin -= margin; xMax += margin; yMin -= margin; yMax += margin; // 使用与GeneratePointCloudRetPointImage相同的参数 int imgRows = detectionResult.image.height(); int imgCols = detectionResult.image.width(); int x_skip = 50; int y_skip = 50; // 计算投影比例(与PointCloudImageUtils相同的方式) double y_rows = (double)(imgRows - y_skip * 2); double x_cols = (double)(imgCols - x_skip * 2); double x_scale = (xMax - xMin) / x_cols; double y_scale = (yMax - yMin) / y_rows; // 使用统一的比例尺 if (x_scale < y_scale) x_scale = y_scale; else y_scale = x_scale; // 转换3D坐标到图像坐标的lambda函数 auto toImageCoord = [&](const SVzNL3DPoint& pt) -> QPointF { int px = (int)((pt.x - xMin) / x_scale + x_skip); int py = (int)((pt.y - yMin) / y_scale + y_skip); return QPointF(px, py); }; // 绘制连接线 QPen pen(QColor(255, 0, 0), 2); painter.setPen(pen); // 中心点是最后一个点 int centerIdx = allCorners.size() - 1; QPointF centerPt = toImageCoord(allCorners[centerIdx]); // 计算组数(除去中心点后,每3个点为一组) int numPoints = allCorners.size() - 1; int numGroups = numPoints / 3; // 连接每组的中间点(索引为 i*3+1)到中心点,但跳过全0的组 for (int i = 0; i < numGroups; i++) { int startIdx = i * 3; int midIdx = i * 3 + 1; int endIdx = i * 3 + 2; // 检查这一组的三个点是否都是0 bool allZero = true; for (int j = startIdx; j <= endIdx && j < numPoints; j++) { const auto& pt = allCorners[j]; if (fabs(pt.x) > 0.0001 || fabs(pt.y) > 0.0001 || fabs(pt.z) > 0.0001) { allZero = false; break; } } // 如果这一组不是全0,绘制连线 if (!allZero && midIdx < numPoints) { QPointF pt = toImageCoord(allCorners[midIdx]); painter.drawLine(pt, centerPt); } } } // 转换检测结果为UI显示格式(使用机械臂坐标系数据) for (size_t i = 0; i < objOps.size(); i++) { for(size_t j = 0; j < objOps[i].size(); j++){ const SVzNL3DPoint& obj = objOps[i][j]; // 进行坐标转换:从算法坐标系转换到机械臂坐标系 SVzNL3DPoint targetObj; targetObj.x = obj.x; targetObj.y = obj.y; targetObj.z = obj.z; SVzNL3DPoint robotObj; CVrConvert::EyeToRobot(targetObj, robotObj, clibMatrix); // 创建位置数据(使用转换后的机械臂坐标) WorkpiecePosition pos; pos.x = robotObj.x; // 机械臂坐标X pos.y = robotObj.y; // 机械臂坐标Y pos.z = robotObj.z; // 机械臂坐标Z pos.roll = 0.0; // 搭接焊缝检测不提供姿态角 pos.pitch = 0.0; // 搭接焊缝检测不提供姿态角 pos.yaw = 0.0; // 搭接焊缝检测不提供姿态角 detectionResult.positions.push_back(pos); if(debugParam.enableDebug && debugParam.printDetailLog){ LOG_INFO("[Algo Thread] Object %zu Eye Coords: X=%.2f, Y=%.2f, Z=%.2f\n", j, obj.x, obj.y, obj.z); LOG_INFO("[Algo Thread] Object %zu Robot Coords: X=%.2f, Y=%.2f, Z=%.2f, Roll=%.2f, Pitch=%.2f, Yaw=%.2f\n", j, pos.x, pos.y, pos.z, pos.roll, pos.pitch, pos.yaw); } } } // 转换中心点坐标到机械臂坐标系 SVzNL3DPoint centerEye; centerEye.x = bqResult.center.x; centerEye.y = bqResult.center.y; centerEye.z = bqResult.center.z; SVzNL3DPoint centerRobot; CVrConvert::EyeToRobot(centerEye, centerRobot, clibMatrix); // 保存中心点到检测结果 detectionResult.center.x = centerRobot.x; detectionResult.center.y = centerRobot.y; detectionResult.center.z = centerRobot.z; detectionResult.center.roll = 0.0; detectionResult.center.pitch = 0.0; detectionResult.center.yaw = 0.0; if(debugParam.enableDebug && debugParam.printDetailLog){ LOG_INFO("[Algo Thread] Center Eye Coords: X=%.2f, Y=%.2f, Z=%.2f\n", centerEye.x, centerEye.y, centerEye.z); LOG_INFO("[Algo Thread] Center Robot Coords: X=%.2f, Y=%.2f, Z=%.2f\n", centerRobot.x, centerRobot.y, centerRobot.z); LOG_INFO("[Algo Thread] Lengths: A1=%.2f, A2=%.2f, B1=%.2f, B2=%.2f\n", detectionResult.len_A1, detectionResult.len_A2, detectionResult.len_B1, detectionResult.len_B2); } if(debugParam.enableDebug && debugParam.saveDebugImage){ // 获取当前时间戳,格式为YYYYMMDDHHMMSS std::string fileName = debugParam.debugOutputPath + "/Image_" + std::to_string(cameraIndex) + "_" + timeStamp + ".png"; LOG_INFO("[Algo Thread] Debug image saved image : %s\n", fileName.c_str()); // 保存检测结果图片 if (!detectionResult.image.isNull()) { QString qFileName = QString::fromStdString(fileName); detectionResult.image.save(qFileName); } else { LOG_WARNING("[Algo Thread] No valid image to save for debug\n"); } } return nRet; }